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Vibrating Feeder

Prevent crusher jams and maximize throughput with our Heavy-Duty Vibrating Feeder. Features stepless flow adjustment and stable, continuous rock feeding.

 

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Heavy-Duty Vibrating Feeder for Crushing Circuits

The Vibrating Feeder is an essential auxiliary machine placed at the very beginning of a mineral processing or aggregate crushing circuit. Its primary function is to receive massive loads of raw, coarse rock from excavators or dump trucks and feed them evenly and continuously into the primary coarse crusher (such as a Jaw Crusher).

By acting as a buffer and a regulator, this Rock Feeder Machine prevents sudden surges of material from choking the crusher, while also ensuring the crusher is never "starved" of material. This constant, optimized feed rate is the secret to maximizing the overall throughput and lifespan of your entire crushing plant.

Widely utilized in hard rock mining, artificial sand making, building materials, and the chemical industry, our Mining Vibrating Feeder is built with a heavy-duty steel trough designed to withstand severe impact from large boulders.

Heavy duty vibrating feeder for primary jaw crusher circuit

Core Advantages of Our Vibratory Feeder

  • Stable & Continuous Operation: Utilizes dual eccentric vibration motors (or an eccentric shaft exciter) to produce a powerful, linear vibrating force that moves heavy, wet, or sticky materials smoothly without stalling.
  • Flexible Flow Adjustment: Equipped with a Variable Frequency Drive (VFD) motor. Operators can instantly increase or decrease the feed rate by adjusting the frequency, allowing for real-time synchronization with the crusher's capacity.
  • Impact-Resistant Design: The thick steel feeding trough is heavily reinforced with structural ribs to absorb the shock of massive boulders being dropped directly from heavy earth-moving equipment.
  • Low Maintenance: Features a remarkably simple structure with no complex moving parts inside the material flow, ensuring quick, easy, and highly economical maintenance.

How It Protects Your Crushing Plant

Without a feeder, dumping rocks directly into a jaw crusher causes "choke feeding" (the motor stalls under the sudden weight) or "starve feeding" (the crusher runs empty, causing uneven wear on the plates). The vibrating feeder eliminates both issues.

  1. Buffer Zone: The raw ore is dumped into a large hopper sitting directly above the feeder. The feeder absorbs the initial impact of the drop.
  2. Linear Vibration: The vibration mechanism throws the rock forward and slightly upward in a continuous hopping motion along the steel trough.
  3. Metered Discharge: The rocks cascade off the end of the trough into the crusher at a controlled, steady pace, allowing the crusher to operate at peak electrical and mechanical efficiency.
Vibrating rock feeder thick steel trough and vibration motors

Technical Specifications (CZG Series)

We supply a full range of heavy-duty feeders capable of handling boulders up to 900mm in size. Choose the model that perfectly matches the intake opening of your primary crusher.

Model Trough Size (W×L mm) Max Feed Size (mm) Capacity (t/h) Motor Power (kW) Weight (t)
CZG-0828 800 × 2800 < 500 20 - 70 5.5 1.2
CZG-0930 900 × 3000 < 600 30 - 80 7.5 1.6
CZG-1030 1000 × 3000 < 700 30 - 100 11 2.1
CZG-1230 1200 × 3000 < 700 40 - 130 11 2.4
CZG-1436 1400 × 3600 < 900 50 - 180 15 3.0

* Note: The standard inclination angle for the trough surface across all models is 12°.

Frequently Asked Questions (FAQ)

Q1: How do I control the speed of the rocks entering the crusher?

A: The feed rate is controlled electronically via the Variable Frequency Drive (VFD) control cabinet. If the crusher is getting too full, the operator simply turns down the frequency dial, which slows the vibration and reduces the feed rate instantly. Alternatively, the physical eccentric blocks inside the motors can be adjusted manually when the machine is off.

Q2: What is the difference between a trough feeder and a grizzly feeder?

A: A trough feeder (like the CZG series) has a solid, flat steel bottom; everything that goes in goes to the crusher. A Grizzly Feeder has heavy steel bars (a grizzly screen) at the discharge end. This allows fine dirt and small rocks to fall through the gaps, bypassing the primary crusher, which prevents the crusher from getting clogged with mud.

Mining vibrating feeder factory assembly and testing Vibratory rock feeder ready for aggregate crushing plant installation

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