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Fiberglass Reinforced Plastic Spiral Chute

Separate fine-grained heavy minerals efficiently with our Fiberglass Spiral Chute. Zero power required, high capacity, and anti-corrosive FRP construction.

 

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High-Efficiency Fiberglass Spiral Chute Separator

The Fiberglass Spiral Chute is a high-efficiency gravity sorting device that combines the technical advantages of a traditional spiral concentrator, shaking table, and centrifugal concentrator into one simple, continuous process. Operating entirely without electricity, this Gravity Spiral Concentrator uses the natural forces of gravity, centrifugal action, and water flow to separate minerals based on their specific gravity.

Recognized with the Scientific and Technological Research Achievement Award by the Ministry of Metallurgy, our Spiral Chute Separator features excellent sorting indices and high enrichment ratios. It is perfectly suited for upgrading fine-grained minerals ranging from 0.3mm down to 0.02mm.

Manufactured from lightweight yet incredibly strong Fiberglass Reinforced Plastic (FRP), this Mineral Spiral Separator is rust-proof, wear-resistant, and highly adaptable to fluctuations in feed volume and concentration, making it the ideal choice for massive-scale heavy mineral processing.

Industrial Fiberglass Spiral Chute Separator for heavy mineral sands

Core Advantages of Our FRP Spiral Chute

  • Zero Power Consumption: Relies entirely on gravity and hydrodynamic forces. With no moving parts, motors, or drives, it operates with zero energy consumption, resulting in the lowest possible OPEX in the mineral processing industry.
  • Adamantine Surface Treatment: The inner surface of the fiberglass spiral is treated with an adamantine (corundum/emery) wear-resistant coating. This not only extends the life of the equipment but creates the exact micro-friction needed to effectively catch heavy minerals.
  • Highly Durable & Anti-Corrosive: The FRP (Fiberglass Reinforced Plastic) construction makes the equipment completely immune to rust and corrosion, making it perfect for coastal placer mining where saltwater is used for processing.
  • Space-Saving Vertical Design: Spirals are stacked vertically around a central column, allowing for massive processing capacities within an extremely small factory footprint.
FRP spiral concentrator installation at an iron ore beneficiation plant

How a Spiral Separator Works

The separation process occurs naturally as the slurry flows down the helical path of the chute.

  1. Slurry Feeding: The mineral slurry is pumped to the top distributor, which evenly feeds the slurry into the individual spiral chutes.
  2. Centrifugal & Gravity Stratification: As the slurry accelerates down the spiral, centrifugal force pushes the lighter, lower-density particles (tailings) toward the outer edge of the chute where the water flows fastest.
  3. Heavy Mineral Concentration: The heavier, high-density minerals settle into the slower-moving water layer and are drawn inward toward the central column due to friction and gravity.
  4. Separated Discharge: At the bottom of the spiral, adjustable splitters seamlessly divide the stream into three distinct discharge ports: Concentrate (inner), Middlings (center), and Tailings (outer).

Applicable Minerals

Spiral concentrators are highly effective for processing fine-grained materials (0.3 - 0.02 mm) with sufficient specific gravity differences:

  • Heavy Mineral Sands (HMS): The industry standard for separating Zircon, Rutile, Ilmenite, and Monazite from beach sands.
  • Ferrous Metals: Upgrading fine Iron ore, Chromite, and Sulfide iron ore.
  • Non-Ferrous & Rare Metals: Roughing separation of fine Tungsten, Tin, Tantalum, and Niobium.
  • Non-Metallic & Environmental: Phosphorite processing, coal washing, and tailings reprocessing.
Close up of adamantine coated fiberglass spiral chute surface

Technical Parameters (SLL Series)

We offer spirals ranging from 400mm (for lab/fine testing) up to massive 2000mm diameters for high-capacity industrial plants. Note: The path ratio is the ratio of pitch to helix diameter; different pitches are available based on the specific mineral settling dynamics.

Parameter SLL-2000 SLL-1500 SLL-1200 SLL-900 SLL-600 SLL-400
Spiral Diameter (mm) 2000 1500 1200 900 600 400
Max Feed Size (mm) 2.0 - 0.04 0.8 - 0.037 0.3 - 0.03 0.3 - 0.03 0.2 - 0.02 0.2 - 0.02
Feed Concentration (%) 30 - 55 30 - 60 25 - 35 25 - 55 25 - 55 25 - 55
Processing Capacity (t/h) 7 - 10 6 - 8 4 - 6 2 - 3 0.4 - 0.8 0.15 - 0.2
Starts (Mounting Heads) 3 3 4 4 2 2
Total Height (mm) 5600 5300 5230 4000 2600 1500
Weight (kg) 800 800 600 400 150 50

Frequently Asked Questions (FAQ)

Q1: What does "Starts" or "Mounting Heads" mean in the specifications?

A: A "start" refers to the number of independent helical troughs intertwining around the central column. For example, a "4-start" spiral chute (like the SLL-1200) has four separate flow paths wrapping around the same pole. This multiplies the processing capacity of a single column footprint by four.

Q2: Can a spiral chute be used for coarse gold recovery?

A: Spirals are optimized for fine-grained minerals (generally below 2mm). If you have coarse gold nuggets, you must use a Mineral Jig or a coarse sluice box upstream. However, spirals are excellent for catching the fine, flour gold that escapes coarse recovery methods.

Multiple gravity spiral concentrators set up for zircon and rutile separation FRP spiral chute parts ready for assembly and shipment Spiral separator adjustable discharge splitters Top distributor feeding slurry into a 4-start spiral chute

CONTACT US

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