Sulfide Iron Ore Beneficiation Solutions

Sulfide Iron Ore Beneficiation Solutions

I. Program Overview

Sulfurous iron ore (FeS₂) beneficiation process needs to adopt different separation methods according to the difference of ore properties. According to the characteristics of different types of sulfurous iron ore, we provide a variety of sulfurous iron ore beneficiation solutions, such as gravity, flotation, magnetic separation and combined processes, to ensure that the best separation results. Each process can be used individually or in combination to meet different production requirements.

Second, process selection

1. Single gravity separation process

   • Applicable conditions:

     • Coarse grains embedded (+0.5mm)

     • Simple mineral composition

   • Process flow:

     • Jig rougher

     • Spiral chute sweeping

     • Shaking table selection

2. Single flotation process

   • Applicable conditions:

     • Fine grains embedded (-0.074mm)

     • Complex associated ores

   • Process Flow:

     • Roughing-concentration-sweeping

   • Pharmacy system:

     • Trapping agent: yellow drug type

     • Foaming agent: Pineol oil

3. Single magnetic separation process

   • Applicable conditions:

     • Weak magnetic minerals

     • High iron content

   • Process flow:

     • Strong magnetic separation (1.0-1.2T)

4. Combined process program

   • Combined gravity-flotation:

     • First gravity tailing

     • After flotation purification

   • Combined flotation-magnetic separation:

     • First flotation to get concentrate

     • After magnetic separation to remove impurities

   • Combined gravity-flotation-magnetic separation:

     • Comprehensive advantages of each process

Third, the core equipment configuration

Suggestions for process selection

1. Ore evaluation

   • Embedded particle size analysis

   • Mineral composition testing

   • Selectivity test

2. Comparison of solutions

   • Gravity separation is preferred for coarse-grained ores

   • Flotation is recommended for fine-grained ores

   • Magnetic separation for high iron content

   • Complex ore adopts combined process

3. Economic Benefit Analysis

   • Investment cost comparison

   • Running Cost Evaluation

   • Investment return estimation

V. Program Advantages

• ✅ Flexible configuration: choose the best process combination according to the nature of the ore.

• ✅ High-efficiency sorting: adopting advanced equipment to ensure sorting efficiency.

• ✅ Economical and practical: high return on investment and controllable operating costs.

• ✅ Environmental protection and energy saving: water recycling, low pollutant emission.

• ✅ Stable and reliable: equipment is mature and durable, and the process is stable.

Sixth, technical services

We provide a full range of technical support:

• 🔬 Experimental research: ore selectivity test

• 🛠️ Engineering design: process design, equipment selection and configuration, plant layout planning, drawing issuance

• 👨‍💻 Production support: equipment installation and commissioning, operation training, process optimization

• 🔧 After-sales service: long-term technical support, spare parts supply, equipment maintenance

Note: The specific process selection needs to be determined by the ore selectivity test, the sulfurous iron ore production line and process flow solutions can be personalized according to the actual demand for adjustment.

For a detailed understanding of the sulfuric iron ore beneficiation solutions or to get a customized solution quote, welcome to contact our professional technical team!