Self-absorbing mechanical agitation flotation machine

Brief introduction of products

As the core equipment of modern mineral processing industry, the self-absorption mechanical agitation flotation machine, with its unique self-absorption design concept, has shown excellent performance in the field of mineral separation. The equipment innovatively realizes the integration of multiple functions of suction, slurry suction and agitation without relying on external air blowing system, which greatly simplifies the beneficiation process. With its compact structural design, convenient operating characteristics and smooth self-flow of the ore, the self-priming mechanical agitation flotation machine has become the preferred solution for small and medium-sized mineral processing enterprises, traditional plant renovation and special process configurations, and provides a perfect solution for enterprises in pursuit of excellent return on investment and stable operation.

Innovative Working Principle

1. Intelligent Feeding System

   • The slurry after fine grinding and pharmaceutical treatment enters the flotation tank smoothly through self-flow.

2. Autonomous slurry suction and efficient mixing

   • Core innovative technology: the patented impeller design creates a deep negative pressure environment during high-speed operation.

   • Autonomous air supply: through the unique hollow spindle structure, it realizes the automatic suction of atmosphere.

   • Intelligent slurry circulation: synchronized with the efficient suction and mixing of slurry and medium mineral materials in the tank.

3. Precise mineralization process

   • Extreme fusion of gas-liquid-solid substances in the special mixing zone, generating uniform and fine bubbles.

   • Selective adsorption of targeted mineral particles and bubbles to form a stable mineralized layer.

4. Intelligent separation output

   • Concentrate collection: mineralized bubbles rich in target components are precisely recovered by professional scraper system.

   • Tailings disposal: hydrophilic veinstone minerals are discharged into the subsequent process through the bottom discharge system.

Breakthrough Technical Features

• 🌟 Autonomous mixing and suction system
  Adopting innovative double-layer blade structure, equipped with professional stator assembly. The upper blade is specialized in gas intake and bubble generation, while the lower blade is responsible for slurry circulation and delivery, ensuring the perfect combination of powerful mixing and efficient self-absorption.

• 🔄 Intelligent center ore reflux technology
  Utilizing the principle of fluid dynamics, it realizes the natural gravity reflux of the middle mineral material, bidding farewell to the auxiliary conveying equipment, significantly reducing the energy consumption and enhancing the reliability of the system.

• 🏗️ Modular Tank Design
  Adopting reinforced U-shape structure, equipped with modularized connection system, supporting flexible combination of multiple units. Lined with super wear-resistant composite material, the service life is increased by more than 50%.

• 🎛️ Intelligent control system
  Integrated with intelligent liquid level adjustment device and equipped with precise gate control system to realize easy operation and intelligent maintenance.

Core Competitive Advantages

Revolutionary process optimization

• Integrated design, eliminating complex air supply system.

• Flexible level configuration, unobstructed flow back from the middle mine

Excellent economic efficiency

• 40% reduction in equipment investment cost

• 30% reduction in operation and maintenance costs

Wide Adaptability

• Perfectly adapted to the needs of small and medium-sized production

• Competent in complex mineral sorting processes

Professional Selection Guide

Professional selection advice:

• Scale Oriented: Self-priming solution is preferred for projects with a daily capacity of less than 500 tons.

• Process requirements: self-priming configuration is recommended for complex grading processes.

• Mineral Characteristics: Suitable for medium and fine grained mineral sorting.

Intelligent operation and maintenance system

Operation standardization

• Precise calibration of impeller gap before startup

• Real-time monitoring of inflation indexes and intelligent diagnosis of equipment status.

Maintenance system

• Daily inspection: motor parameters monitoring, bearing system inspection, vibration analysis

• Regular maintenance: impeller stator gap adjustment, wear parts testing

• Preventive maintenance: Establishment of life cycle management system for wearing parts.

Industry Application Areas

• Non-ferrous metals: small and medium-sized copper, lead and zinc beneficiation projects

• Ferrous metals: iron and manganese ore beneficiation process

• Non-metallic minerals: fluorite, graphite and other high-value mineral purification

• Precious metals: efficient recovery of gold and silver minerals

• Specialty metals: tungsten and tin and other rare metals grading selection